90% cost reduction on a production machine

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A new production machine was needed, 6 m high and 27 m long. Three quotations were asked. The desired production process was comparable to a process from the textile industry that already one hundred years ago had surprisingly high output volumes while driven by steam. The desired new production machine had to be computer-controlled and consist of: multiple input units, buffer units, XYZ-tables, positioning of components and semi finished products, printing units, hotmelt glue systems, cutting systems, a stacking unit for the various final products and protection in accordance with CE standard.

 

Three quotations, but all with insufficient output volumes

The lowest quotation amounted to €1,5 million. All three quotations offered a feasibility study, functional and technical design and the construction of the production machine.      

 

 

According to all three machine builders the expected output would not equal what had been possible a hundred years ago. All three tried to get their quotation accepted, mentioning the complexity of the hardware, software and the controlling systems.

  

Innovative approach with another machine builder

Given the very disappointing price-performance ratio, a deal was made with another, innovative machine builder: Robert Oosterling (owner Joint Innovation Ltd.) would design the process and the controlling systems, while the machine would be built by the machine builder. The design took one month.

 

Cost reduction: 90%

The production machine is producing a high output since several years, 7 days a week and 24 hours a day. The total costs were only €148.000 (one hundred and forty-eight thousand euro), a cost reduction of 90%.   

 

 

 

 

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